Firefly Bicycles Tour: Stunning Titanium

firefly bicycles tour
Firefly Bicycles HQ

“Firefly was born because we love our craft.” – Firefly Bicycles

firefly bicycles tour
Sizing Cycle to determine fit

“Our work draws on decades of experience designing, crafting, riding, and racing custom bicycles. Before Firefly, we helped shape some of the most revered small frame builders in the world, and, in the process, we helped to shape national and international cycling and bike culture. When we started Firefly, we had a clear vision of our ideal custom bicycle company, and we have maintained that vision ever since. Our focus is not only on building the best bikes in the world here in Massachusetts – a state steeped in cycling tradition – but also on fostering a deeper connection between the rider and their bike by welcoming them into the process of designing and building it. Only custom can offer that connection. We know you’ll appreciate the intelligence, passion, meticulous attention to detail and quality materials that go into every frame we make. We can’t wait to build your dream bike.”

Firefly Bicycles Tour Video

Alternative Video Link for those reading via email subscription

In this video, JOM of the Gravel Cyclist crew tours the Headquarters of Firefly Bicycles, located in Melrose, Massachusetts, USA. Many thanks to Kevin and the crew of Firefly Bicycles for their time!

firefly bicycles tour
Bike CAD is utilized to design the frame / fork

Continued from Above:

Custom Fit & Frame Design

“Every Firefly is custom made for the owner, meaning that we will tune the fit, handling, and ride to your exact needs. Our approach to fitting is based on decades of experience and recognizes that every cyclist is unique and that no single set of rules can or should determine a frame design. Every design takes the rider’s body dimensions, riding style, previous experience, and future goals into account.”

firefly bicycles tour
Welcome to the Firefly Bicycles Workshop

Precision Manufacturing

“Despite being a company of just five people, collectively we have designed and built tens of thousands of custom frames, giving us an unmatched level of experience that shows in the quality of construction, finish, fit, and ride of every bike we make. Every frame is aligned to within 10/1000”, the thickness of a Post-It, from the center-line. That level of precision applies to each step in our process, and you’ll feel it in the ride.”

firefly bicycles tour
Tube Butting Underway!

Focus on Design

“Simply put, no other company offers the range and quality of finishes and custom graphics that we do. Starting with the variety of naked titanium finishes we offer—including our signature anodized graphics—we can work with you to develop a custom graphics package that is entirely unique to your bike. We believe your bike should look as special as it feels.”

firefly bicycles tour
Various machines are used to miter frame tubes

Documentation

“We photograph the process of every bike we build, and then photograph the finished product in our photo studio. These photos become a visual record of your bike’s creation and bring you closer to the build process. These photos are indicative of the enormous care and attention we give to every bike. For us, every bike is a show bike.”

firefly bicycles tour
Mitering of Seatstays

Reminder: ALWAYS BE A STEWARD FOR GRAVEL CYCLING: Respect the roads, respect the locals, respect the land, respect your fellow cyclists.

Additional Photos

firefly bicycles tour
Mitering of Seatstays Cont’d
firefly bicycles tour
Frame Jig, aligning the Tubes
firefly bicycles tour
Soon, the frame will be Tack Welded
firefly bicycles tour
Frame Alignment Table
firefly bicycles tour
Tyler welding a Titanium Fork
firefly bicycles tour
Titanium Fork nearing completion
firefly bicycles tour
Completed, welded frame before finishing
firefly bicycles tour
Firefly Dropouts
firefly bicycles tour
Anodizing Process
firefly bicycles tour
Completed bicycle after finishing / anodizing / build
firefly bicycles tour
Photo by Firefly Bicycles
firefly bicycles tour
Photo by Firefly Bicycles
firefly bicycles tour
Photo by Firefly Bicycles
firefly bicycles tour
Photo by Firefly Bicycles
firefly bicycles tour
Photo by Firefly Bicycles

Learn more at the Firefly Bicycles Website

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1 Comment

  1. Nice tour – they make it look all so easy – which is a sign of expertise. cheers

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